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I ran into one motor, a 1974 that repeatedly sheared flywheel keys. Note the 2 punch marks on the side of this new flywheel key||Illustration out of an OMC manual|. First thing I would do is to see if the motor is not seized or frozen up in some manner (pull the starter rope). Johnson 15 hp outboard won't start troubleshooting. 020, rotate the crankshaft 180 degrees, again with the rub bar at SET, repeat the setting for #2 piston. The older point/coil ignition the spark jump will probably be near 1/4" for that style of ignition. After going back to my original article on that motor, I found that it needed to be 1/2 turn out.

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Johnson 15 Hp Outboard Won't Start Youtube

For the electric start models there is another but hidden push button type switch that is connected in line so that the shifting lever has to be in neutral for the starter button to activate the starter itself. OMC's restart clip for 1987 & newer motors. Additive fuel will separate, if left in the tank or carburetor for an. A good compression reading for a used 9. 52) Electric Starter: We are assuming here that when you push the starter button that nothing happens, the starter motor does not engage and there is no noise from the starter at all. Problems with Johnson 15hp. Another thing to look at are ANY wiring connections. My Response;;; I guess the 1 st thing I would do is check the water intake screen in the housing behind the prop to see if it allows water flow in. 7) I have never seen a power pack on. Under this main-jet is a hollow with a round brass tube inside.

Johnson 15 Hp Outboard Won't Start Button

However most of the timing plates are made where the coils mount have either a small outer lip or a machined surface where you can align the coil "ears" with. What is shown above as "Leaf Valves", more commonly known as reed. Do it again on any other junction of parts, looking for the same results. Spark, pull the spark plugs and inspect. And also a screwdriver. Another thing is to check the fuel. When this happens you will have throttle up to about 1/2 throttle, when the roller drops off the back of the broken part, the carburetor butterfly then drops back to an idle. Johnson 15 hp outboard won't start youtube. And on the OMCs the wiring is backwards from most would think as to run the circuit is OPEN, apparently to conserve on the battery when not running, so you do not have to disconnect the battery if put into winter storage. OK, we have covered the main items to look at. The motor will usually slowly slow the speed down by itself if you let go of the twist grip throttle. However I cannot find any in the illustrations.

Evinrude 15 Hp Outboard Won't Start

If you try this while the engine is running it very well could ruin the engine, as there would be little lubricant inside the engine for the bearings. Be check the thermostat, these are usually rather simple to get to in. It was a bad spark plug. Johnson 15 hp outboard won't start problems. Before we get to involved here, maybe we should consider the fuel and type of fuel being used. Then more problems, but this time it was the fuel pump going bad. Once it starts to move, hit it again, forcing it farther out at the bottom. AA Ignition is a division of GWA Auto Parts and we are proud to be an American Small Business.

Johnson 15 Hp Outboard Won't Start Troubleshooting

By removing this screw, this inlet cover can be removed, UNDER and pressed into the underside is a fine stainless steel filter screen. Here I use about a 3/32" drill bit and drill a hole in both of the housings where the bolt shank goes thru the lower unit AND into the upper housing where the bolt is threaded into. Another thing to look for that is many times overlooked, is the neoprene O-Ring (#0334913) on the inside of the fuel line connectors. 9s allowing a 50-1 mix. However the final give away was the large amount of black fuel/oil coming out of the exhaust housing, first he assumed it had been running on one cylinder and it was just unburned fuel. In this situation, the pistons more than likely have expanded due to excess heat, since the aluminum pistons expand more than the steel cylinders, the pistons can get seized in the cylinder bores. The first law of trouble shooting is "NEVER ASSUME ANYTHING". He carefully removed the brass clip from the cork float and Micro waved the float to see if the water would be driven out of the cork. Here you see the reed valve plate between the manifold and carburetor|. 5 th There has to be a grommet of some sort on the top of the water tube from the water pump at the juncture of the block. To make connection at slow speed but not at fast speed.

Johnson 15 Hp Outboard Won't Start Problems

If there is any water in the bowl, it will usually block the main-jet and stop the motor from starting or at least make it run erratically. Then clean out all fuel lines in motor. Low or no alternator output. If not, you may be spinning your wheels, getting it partly repaired only to find further needed parts are not available and now you have both time and money invested on scrap iron. Every time it was running fine when I delivered it to him. If for some reason, they are not opening OR closing completely, you will not have any suction behind the carburetor to pull any fuel in. Also what I found was the "valve seat inserts" are made in a different internal color, these colors use a different tension opening spring, (car inner tube version is overly strong in comparison) so the inserts may need to be matched with the gauge. If you tip it up farther and twist the throttle, you can experience these teeth to jump out of mesh 1 or 2 gear teeth without knowing what you just did. Move the flywheel clockwise by hand and look for any jumping of the plate. Usually under a coil bolt). Then you can have a new set, clean the others for spares.

And this is just an overview of my hundreds of other more model specific repairs. Price of a new on is not that bad however. This fuel pump is NOT a genuine Evinrude, Sierra, Johnson or Mallory part. This bevel gear shaft. 4 copper grounding clamp squeezing the throttle cable on a 1994 motor|. However this created another problem of the flywheel now being lowered just enough to rub the timing plate, creating excessive resistance when twisting the twist grip throttle. Johnson outboard won't start (misc. Shown below in the upper photos are examples of the 9. The markings on one side of the keys have a meaning, and all I can find. You should not run it on this for a long time as starting fluid had no lubrication qualities as the mixed fuel/oil does. Mostly Engine Troubleshooting).

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