High Viscosity Multi Shaft Mixers

Tuesday, 30 July 2024
High Viscosity Mixers. Options: - XP Explosion proof or air operated motors. The anchor feeds product into the high speed disperser blade and ensures that the mixture is constantly in motion. Every process test presents a unique set of critical parameters.
  1. High viscosity multi shaft mixers meaning
  2. High viscosity multi shaft mixers ribbon cuttings
  3. High speed mixers industrial
  4. High viscosity multi shaft mixers price
  5. Stainless steel mixer shaft

High Viscosity Multi Shaft Mixers Meaning

However, if the formulation demands dispersion when viscosity levels far exceed 50, 000 cP — beyond the operating range of a high-speed disperser — a multi-shaft mixer or double planetary mixer may be a better choice. The planetary blade feeds materials directly into the high shear zone of the orbiting high speed disperser. Typical operating speeds of multi agitators are: - Anchor Wall Scraper: 5-30 RPM. In the long run, market players will try to provide highly efficient high viscosity mixers, along with improved features, besides being cost-effective. By Rotation Speed: - Less than 1000 ft/min. This will pave the way for higher sales of high viscosity mixers in several end-use industries. Heating and cooling jacket – for temperature control of the mixture. Some of the most complex Food and beverage processing include blending liquids of different viscosities, dissolving nutrients and sugar, ensuring physical and nutritive properties are met during mixing, process hygiene and making sure overall food rheology specifications are met. Effective solution for the production of adhesives, sealants and other paste products from the low to high viscosity range. Drill powered flat or round helix. Eliminates operator exposure to materials of elevated temperatures or of a toxic nature, thereby improving plant safety.

High Viscosity Multi Shaft Mixers Ribbon Cuttings

Phase 3, cooling and final raw material addition: The first step in this stage is to shut down the high shear mixer and reduce the disperser speed to 110 rpm to minimize energy input. TEFC inverter duty motors. It is also used for higher viscosity products that can be difficult to achieve full dispersion and a single blade does not have enough pumping capability. The PowerMix is available in sizes from 1/2 through 750 gallons and can be supplied with many options such as vacuum/pressure, jacketed vessels, etc. When the batch has cooled, 50 lbs. Sales of high viscosity mixers are expected to increase at CAGRs of 7. It's just one of many co-dependent variables subject to interpretation. Multi shaft mixers are usually used to mix medium to high viscosity products, sticky mixtures and difficult to blend batches. Our specialty is sanitary and industrial mixing and blending and we are happy to quote any custom or special requirements you might have. They can mix common industrial compounds such as mortar, floor finishes, liquid plastics, coating compounds, paint, varnishes, and adhesives in virtually any vessel: a wheelbarrow, bucket, or even the medium's own shipping container.

High Speed Mixers Industrial

Toothpastes and Dental Whitening. After one revolution the blades have passed through the entire vessel, after three revolutions most materials have been mixed and after only 36 revolutions, the blades have contacted virtually the entire batch. Our most popular sizes for Laboratory Planetary Dispersers include 1 quart, half gallon, and 1-5 gallons. A stator/rotor dispersing head may be added for superior high shear results. Tank mounted units are Model DVF from Series 4070, while the post mounted units are Models HVF form Series 4072. Chemical processes accomplished in conventional stirred tank reactors can be optimized by switching to a multiagitator system capable of high speed dispersion or dissolution, as well as superior heat transfer and efficient turnover even at elevated viscosities. FOR OTHER MULTI SHAFT MIXER INQUIRIES PLEASE CONTACT US FOR RESPONSIVE QUOTES AND ASSISTANCE. 5" Hg and the batch is allowed to deaerate. HHL -II (Hoist Mounted Dual Shaft Mixer, High Speed, Low Speed combination), THL-II (Tank Mounted Dual Shaft Mixer).

High Viscosity Multi Shaft Mixers Price

Chemical Processing Equipment. Teflon scrapers can be installed on the anchor. Manufacturing Process. Each time they pass one another and the vessel sidewall, the sliding action of the helical, swept-back blades imparts substantial shear. The disperser is then set again to1, 090 rpm to create a vortex for drawing the solid polymer into the batch. Change Can – Designed for use with multiple interchangeable vessels. A peak viscosity of 1 million cP, for example, suggests the need for either a planetary/disperser hybrid mixer or a double planetary mixer. • Independently-driven shafts. Note:Power of motor and tank volume can be customized according to your actual need. Almost always used in vacuum machines with extremely viscous products, the auger does a superb job of pumping "up" or "down" and can be reversed when used with a reversing motor starter. The anchor can be provided with scrapers to remove materials from the interior vessel walls to enhance the heat transfer capabilities of the mixer.

Stainless Steel Mixer Shaft

Hybrid planetary mixers are utilized for creating fine dispersions in viscous mixtures, typically within the viscosity range of 100, 000 to 2 million cP. The POLY-PELLER is used for similar applications as the hi-shear impeller, but it is designed for abrasive applications such as water-based, solvent-based, titanium-dioxide dispersions, or where the products cannot be in contact with metal. For Production size models, visit. Work with our process specialists to design, engineer, and fabricate a multi-shaft or planetary mixer to your exact process needs. We appreciate your understanding. The Dual Shaft Agitator will handle a good majority viscous mixing applications. Dissolution processes can be optimized through the use of multi-agitator mixers which provide a combination of low-speed blending, high shear mixing, particle size reduction and superior heat transfer. Products by Category.
Multi shaft mixer is a multi purpose/function mixer which is widely used to make toothpaste, cream, ointment, lotion and emulsion in cosmetic, pharmaceutical, food and chemical industries. Soon the planetary blades no longer are the primary source of shear.