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There are many types of packaging tape for board creation, but two of the most common are tape and reel vs. cut tape packaging. Let us apply our years of experience in packaging to help you maximize the advantages of automation in electronics manufacturing. The tape's length is the primary distinction. See a Pick and Place Machine in action and being loaded with taped products here: Components are protected during shipment, handling and storage. They are all separate from one another and the operator must hand place each piece individually. NuWay has been providing tape and reel service since 1975 and remains a leader in quality, service and depth of capabilities.

What Is A Reel To Reel Tape

However, concessions in cost could ultimately lead to more expense when speed, yield, complexity, or quality are on the line. However, the main difference is the tape's length. All orders are considered custom value-added services and therefore are non-cancelable and non-returnable. Trays require less wear and tear as larger components are much more expensive. No additional service charge will be applied when ordered on. Aligned sprocket holes for flawless feed into automated board assembly equipment. As a result, tape and reel have long been the most popular packaging choice. Its purpose is to allow you to estimate the amount of components left on the reel —more on this in the next section. While their use depends on which board is assembled, reels are usually the better and more common choice. It is important to keep this in mind during the procurement phase. To supply electronic components to a pick-and-place device is its intended use.

You may only checkout a basket for a single account at any one time. The graph below gives the full-reel quantities for mini-reels with the standard design parameters, as in the downloads. The first 3 or 4 components worth of cut tape will need to be peeled back to attach the leader tape. In today's competitive production environment, buying more parts than you need or storing excess inventory is a luxury most companies simply can't afford. Most component distributors offer components in a variety of packaging to accommodate different pick-and-place loading preferences. Advances in tape and reel packaging are continually evolving to provide enhanced performance, cost-efficiency, and reliability. TI often ships tube or tray devices inside a box or inside a tube or tray, depending on inventory availability. Tape and reel vs. cut tape: Which should I choose? That, in a nutshell, is my rationale for the mini-reel.

In the default settings, the "wall thickness" of the flanges is 1mm, and the flanges are separated by the tape width plus 0. Takeaways: - Both tape and reel and cut tape packaging serve their own purpose. With tens of thousands of semiconductors and passives from the industry's leading suppliers, you can count on Arrow to have all the parts you need. That's why we offer custom tooling, same-day processes, and 3D inspection and reporting to ensure that your boards are free of defects. The other side has three holes, to make it easier to stick the tail of the cut tape into one of the three slots. It allows manufacturers to easily achieve high volume. During board repairs, cut tape packing is also perfect for bespoke components. How do I order a custom reel? Its purpose is to deliver electronic components into a pick-and-place machine. Components are purchased in bulk for two reasons.

Tape And Reel Vs Cut Tape And Cover

Packaging with tape and reels also works well to avoid jams. If you also supply only the exact number of parts required for your boards, the assembler may need to spend extra time dealing with misfeeds, or possibly not do a complete run for you due to dropped components. Also, the applications that require a precise amount of solder are best accomplished with tape and reel. ArrowPerks Gold = FREE. There are two reasons for buying components in bulk. A cut-tape can meet the requirement of just ordering the exact quantity you need. There are specific circumstances in which packaging with cut tape is required. Trays demand less attrition, as larger components are far more expensive. Both are generated from the same OpenSCAD file. The operator only needs to feed it into the machine a single time and the tape will automatically move through it in a continuous feed.. The difference in both the solutions is basically their length. For each tape, there is ~$1 of joiner tape needed, plus about 10 minutes of extra time per type of component. Enables usage of automated equipment.

You could even use this design file to generate standard 7" reels. Securing them with heat or pressure cover tape allows the machine to rapidly populate the board. When you have multiple boards assembled in sequence, however, that is when you need reel packaging. The two main component distributors of product packaging are Cut Tape and Tape and Reel. SURFACE MOUNT TAPE & REEL. These three slots have varying widths, and this is because cut tape has varying thicknesses. Both cut and reel use a tape containing components to deliver components into the pick-and-place device (usually small ICs). If trying to automate cut tape, it often sticks inside the feeder and jams up the machine. Surface mount assembly of printed circuit boards has revolutionized electronics asssembly, and NuWay has been involved from the beginning. I wanted a configurable design, both to support several tape widths (at least 8mm and 12mm tape), and to support various tape thicknesses (embossed carrier tape is usually thicker than paper carrier tape).

Features standard labeling and packaging per ESD and EIA standards. The simplified nature of manual tape and reel setups significantly reduces the risk of component failures and equipment breakdowns that may cause expensive system downtime. Other sizes are also available, but the 7" and 13" fits a wide spectrum of common parts. Terms and Conditions. Automated optical inspection (AOI) affords a higher level of error detection capabilities, translating to higher quality. In addition, tape and reel system also offers very high degree of protection against electrostatic discharge and helps prevent jamming. Single or multiple pieces of cut-tape of each part?

Tape And Reel Vs Cut Tape Backup

Taped packaging is very common in the electronics industry. Yet, when the tape is at its end and the mini-reel is fully unrolled, that last bit of tape should slide out of the slot with ease. Contrarily, components that enter the machine on a reel prevent jamming. Since cut tape lacks a suitable leader and trailer, the process cannot be automated but securely delivers components to the client.

The strip may be made out of a cardboard like paper or a black embossed plastic for ESD-sensitive parts and has sprockets along at least one of the side. Taped packaging is basically a flat strip with pockets for holding components. For each cut tape, the assembler needs to mount it on a feeder, so parts can be automatically fed into the machine for placement. 4mm (but again, all these values can be changed). Through this facility, we offer same-day shipment on virtually every cut strip and Arrow Reel order. While board manufacturing is a precise business, having the right kind of packaging is a surefire way to make your end product accurate and detailed. After the fact, I also stumbled upon another, even smaller design, also on Thingiverse.

This is a value add process where we reattach leaders and trailers to cut tape strips. SURFACE MOUNT TAPE & REEL (SMT TAPING). So for a small series, you would rather buy mini-reels instead of standard 7" reels (that hold 4000 or 5000 parts). But if the quantity per board of a 0402 capacitor is 5pcs/board, and the PCB assembly quantity you want is also 5pcs, how many exact such capacitor quantity you should source? In this instance, it would be a 6, 000 piece reel. The component was purchased last, which means the store wants to stock the specific component, or the component is not packaged specifically at all. TI determines and packs all parts according to the electrostatic discharge (ESD) and moisture sensitivity level (MSL) protection requirements. There is one STL file with an open end (and one where the end is closed). Automated taping, which involves an investment in tooling, reduces the piece part cost and can pay for itself after as few as 700, 000 pieces.