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I found this screw turned with enough resistance that it is not likely to shift its position by itself. A floor jack is a really a bottle jack laid over onto its side and installed inside a frame equipped with casters, a handle, and a lift arm. Something brass would be ideal. Many jacks found in repair shops and home garages use hydraulic power. Therefore, these jacks are only suitable for lifting a vehicle to change a tire. Coat the new seal with jack oil.

Hydraulic Jack Release Valve

Some suggest saving money by simply buying a few new "O" rings at a local hardware store, but that would not be a sufficiently complete rebuild. Then I inserted a slightly larger sheet metal screw into the hole until the threads bound against the hole I drilled. There is a very helpful link at the e-How page that takes you to a set of photos and some useful notes on critical stages for doing work on a low price imported hydraulic floor jack. Most ram nuts are hexagonal. There are some good clues in the video for reassembly. I found some parts were not as easy to remove as I expected from videos and other helps that I linked earlier in this Instructable, and I had to make several special tools. It is my hope that this Instructable will enable others who wish to do so to rebuild a hydraulic jack with confidence and without some of the near mishaps I experienced. Figure 2: The principle of hydraulic lifting devices (Pascal's Law): a small force (A), incompressible fluid (B), and a large lifting force (C). Second photo--Clean the tank shell, both on the edges that mate to make a seal and inside. That got it started. 65 for the bolt and a few minutes of time.

Bottle Jack Release Valve Seal

The blade on the screwdriver broke! Manual hydraulic jacks use hand power, and automatic hydraulic jacks utilize air or electric power. Insert the screw plug. The ram nut simply pulls off of the top end of the ram. The fifth photo shows what was behind the check valve screw. The procedure is to place the jack over a large pan, remove the filler plug, turn the jack on its side and let it drain. First photo--I have a dental pick I can use to remove old seals.

Air Release Valve Assembly

But, this one is stuck very tightly. Automatic or manual: Hydraulic jacks can be automatic or manual. Customers who viewed this item also viewed. This downward movement creates a change in pressure. Prepare jack stands to hold the load's weight after lifting. I pumped the yoke between five and ten times to remove any air lock in the check valves. Bought With Products. Open the hydraulic release valve to lower the load slowly.

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On my jack I learned the hard way that it is cast iron and chips will break off of it. This site warns NEVER EVER to open these. The e-How article linked in step 2 contains a word of caution. This is so I am less likely to lose parts, especially the steel balls. This improvised solution cost me $1. Put down some newspaper or a pan to catch it. The oil in the reservoir had always appeared clear and clean. First photo--The halves of the jack frame will need to be spread to get the bottle jack unit out for repair. I tried, but could not get it to loosen. Step 11: Assemble the Plunger.

Floor Jack Release Valve Assembly

Step 16: Attach the Tank Shell and the Ram Nut. Omega/ShinnFu/BVA Repair Kits. Tamp the parts down with a small screwdriver so they settle down as far as possible in their hole. Perform any necessary work. The safety overload valve should then be set very close to the original factory calibration. I placed the bottle jack unit into my vise and tried to loosen the ram nut with a very large pipe wrench. I chucked this tool in my small drill press. Place the bottle jack unit into a pan and drain the oil as best you can. When the safe range of the jack is exceeded, the safety overload valve opens like a pressure regulator to allow oil to return to the tank rather than entering the chamber for the ram. Now tighten the locking nut (mentioned in connection with the first photo) in steps.

Floor Jack Release Valve Assembly Sta Rite

The screw for the check valves is quite tight. A user pumps a hydraulic jack's handle to move hydraulic fluid from one cylinder to a larger cylinder. Some jacks are the least bit different. Remember how much difficulty there was in removing the ram nut in step 6. I did not want to fill the passageways in my jack with copper shavings from digging it out in pieces. Owning and using a hydraulic jack is often a necessity. Second photo--Clean the groove that receives the tank's outer shell. Install the new "O" ring. E-How does offer a step-by-step procedure for rebuilding a hydraulic jack in text, but it is quite general. Replace the neoprene seal ring inside the narrower opening. This law states that a pressure change at one point in an enclosed incompressible fluid leads to the exact pressure change at every point. I could probably have removed the old seal without dismantling the plunger, but the threaded pin, nut, washer, and seal would have been retracted about 1 inch into the plunger body, and it would have been difficult to pry the seal out of the plunger body without compressing the spring in the plunger. • Replacement release valve.

The third photo shows how this special tool is used. Lincoln/Walker Kits. The balls could also have rough surfaces through years of use. Get a shallow cardboard box with no holes in the bottom or a large pan and work inside of either one. A small reservoir supplies hydraulic fluid to the main cylinder beneath the ram. It will help, too, if an exchange were necessary.

Clean the mating surface where the nut seals with the tank shell. Ram cylinder: The ram cylinder transfers the pressure of the hydraulic fluid to the ram piston. View Cart & Checkout. My jack does not use these.

The third photo shows the parts for the safety overload valve in the order in which they are inserted. The release valve and the plunger are not shown in this photo. ) One is partially backed out already. ) RS35T18 - RELEASE VALVE ASSEMBLY; Weight · lbs; Item Number; Unit of.

Second photo--Install the conical metal seal in the hole for the release valve. At the left three leather seals are shown. However, the operating principle is the same. I made a special tool for assembling the plunger body again. Porter-Ferguson Repair Kits. The jack could be air locked. Two of them appear to match the old seal in the first photo.
But, it has costs over time. See the next step for information on helpful videos on-line. Although it may seem redundant, I will also document all steps in this Instructable with photos and text so that anyone using it in the future will have all needed information, even if some of the better videos disappear one day.