Harley Evo Softail Oil Tank Installation: Zep Liquid Heat Drain Opener Sds 2020

Wednesday, 31 July 2024

It is important to replace all four rubber grommets, or mounts, before entering the tank back into its position in the frame. Evo Oil Line Routing. WIX has a video showing the flow direction for a spin on filter and it goes through the holes of the base plate and through the media to the center. We are ready to reinstall the Harley Evo Softail oil tank back into the motorcycle. Evolution Rear Brake Caliper & Pads. I know this is an old thread but I have to chime in. The gentleman in the video said that the oil flows through the holes to the outside of the filter then to the center and out the threaded hole which is the way this type of filter is designed. Bob takes a minute to explain the working areas and mounting points of this oil tank. He also shows us the proper orientation for the rear tank support bracket. Weld just gave up the ghost after 21 plus years of riding. The flow passes through the holes of the end cover, through the filtering material to the center of the filter, and out the threaded mounting hole and exits from the inner hose connection of the filter housing and back to the oil tank.

Harley Oil Tank Lines

Bob shows us a quick method for securing the new grommets on the Softail oil tank without compromising their integrity. Far be it from me to criticize an official Harley manual or bulletin, but it just doesn't add up. I had the disgusting time of having an oil bung from the tank break off at 85 mph sometime ago on the freeway. Your picture shows the outer line as "oil pump feed to filter" which I interpret to mean that line is carrying oil under pressure from the oil pump. Pulling up a photo from a well known website that showed a softail line routing, it showed what I found out, not the schematic. Always start with fresh oil and a new oil filter. Watch this video and all the paint your Harley videos before attempting your oil tank installation. The routing shown was wrong as I had to swap out the front and middle line which are the vent and return. EVO Oil line routing to oil filter. Evo Charging System Checks: Pre 1999. The bypass valve would not work if the flow went the other way.
You will be prepared to complete the job from start to finish – correctly – the first time. Evolution of Batteries. Now, with a second set of hands to help guide; slide the Softail oil tank into position while carefully snaking the oil drain line and the positive battery cable into their correct positions. I think they could be interchanged. That seems backwards.

Oil Line Routing Harley Evo

When shopping for anything look for Made in the USA and save American jobs and families. My horseshoe tank has the connections at the bottom. Correctly install the oil lines and secure them with the correct factory style squeeze clamps as Bob has already instructed. They work out superbly seeing where the bungs really rout through in the tank. The S&S video might be helpful in the understanding of the oil line routing that an Evo has and Twin Cam will not have. Related Videos: Evo 2 Piece Harley Davidson Fuel Tank Removal. Finally, you will need to reinstall the battery pad, battery, and the front battery strap. Buying and after market tank replacement for half the cost of the HD unit, I pulled up a well used an known diagram to review to insure correct line routing. I've seen different versions of which is which, but they both dump at the top of the tank. Bob explains the importance of installing the strap at this time. The oil is shown as under pressure and into the filter at the outer holes with the return out the center to the ball valve. Thanks for the reply. You do not have the required permissions to view the files attached to this post. Final Pieces and Fresh Oil.

Again, this what some of the other HD schematics show. Can anyone verify this is the correct oil line diagram? Bob shows us that with the proper planning, tools, and replacement parts; oil tank installation should not be an intimidating project. I am using a softail horseshoe tank and running a 93 Evo motor. FWIW, the HD Service Manual for my 2016 Sportster has a multi-color foldout lubrication diagram. Dying To Ride Customs, Trikes and Tours. This forum thread below has a couple videos about oil filters and the video done by S&S details the difference between the Evo and Twin Cam filters. The inner one might dump a little further from the oil pump feed line if that is a consideration. The bypass valve depends on the flow going toward the center of the filter after entering through the holes in the end cap or "base cap".

Softail Oil Tank Diagram

If you have to swap oil tanks for some reason, keep some pipe cleaners with your tool set. Battery Installation. Evolution Outer Fairing Removal. Even when you go by the book, the book is sometimes wrong. On my '96 FXSTS, the inner line is fed from the oil pump.

While the oil tank is still stripped down and on the bench; it is the perfect time to thoroughly clean any surface areas that are unreachable when the tank is installed. But, upon inspecting the filter housing, that would force the oil to flow from the center of the filter through the filter media and out the small holes in the filter end cap. Made it to the side of the road and shut her down. While changing my '96 FXSTS oil, I noticed in several official Harley publications, including the service manual and instruction sheet J00715 for an oil cooler kit, that they show the outside line of the filter housing to be the inlet and the inner line to be the outlet. Inside every old man is a young man wondering what happened.

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