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Totally it measures 4 inches long by about 1 inches in diameter, however you can make yours whatever size you want. 13 Table Saw Box Joint Jig Plans. NOTE: The box joint jig built in this article is designed for a clamp-on benchtop router table and uses 6mm router bits. Of course you could also create new patterns and be really creative, do any sizes that you want. 74A-D illustrate the process of forming the corresponding dovetail dado board. A list and description of 'luxury goods' can be found in Supplement No. A finger joint consists of many small fingerlike pins that interlock together to join two pieces of wood. The economic sanctions and trade restrictions that apply to your use of the Services are subject to change, so members should check sanctions resources regularly. Additionally, the router support 135 may be utilized in conjunction with a dust collection chute 147 to collect dust and debris. We may receive commission when you use our affiliate links. Adjustable Box Joint Jig. The jig is essentially always setup.

Box Joint Jig Plan

Another washer, then put on the wheel, another washer, and then another 3/8 " nut. 4 illustrating a box joint, wherein the pins/tails (having linear sides which are generally perpendicular to the end of the workpiece) are observable along both sides of the connection; FIG. A wrench 452 includes protrusions 454 corresponding to the recesses 450 and engageable with the recesses to tighten or loosen the template guide 446. The front face 106 and top face 108 come together with an intermediate step 205.

59-61, an embodiment of the base is formed by an extruded center section 470 connected with a left end cap 471 and a right end cap 472. Now I'm also going to need some knobs. The figure shows the set-up guide in both the upper left part 398 a of the guide space and the lower right part 398 b of the guide space. 61, an embodiment of the support block 490 may include a clamp assembly 496. 2 Box Joint Jig Videos. 5 illustrating a sliding tapered dovetail having a tongue/groove with a generally trapezoidal shape; and FIG. They both provide excellent results. The rear of the stop has a post 550 extending from the base of the stop. The front portion 354 integrates with the center section 470 of the base 102 such that the front surface 106, 353 and the top surface 108 come together with an intermediate step 205. The rails are then secured in position and the workpiece is removed. Next, the user mounts the tenon board 554 vertically to the front surface of the jig base. This is maple and measures 2 x 2 x 2 3/4 inches.

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When you find the correct position of the front fence, attach it permanently to the back fence with screws. It's designed to make evenly spaced square notches in the ends of adjoining boards, leaving multiple tenons that interlock to form a finger joint. For example, Etsy prohibits members from using their accounts while in certain geographic locations. 4 Tips When Cutting Box Joints on a Router Table. Step 7: Using the Jig - 1/8 Inch. The plans have measurements in them but they are just a guide, they don't need to be followed perfectly.

He shows us how to make a dado sled to efficiently and evenly cut box joints with a table saw. A clamping mechanism such as a threaded rod 500 tightens the jaws 498 left-to-right 319. Referring again to FIG. This ensures the repeatability of the template alignment system 139, described below. HDF – 2x (30cm x 7cm x 0, 8cm). 2) Finger Joint Machine Plans Popular Science Feb 1987. Now for the 1/2 inch joint. Make sure the glides slide easily in the miter slots, and ensure that everything is square to the blade. The engagement block includes a portion of female threads 432 and an extension or button 434. FIELD OF THE INVENTION. Since you are an affiliate, you can use this url to link people to this page and get credited for it: You could also measure out the distance 3/32, or the width of your blade and make a mark if you don't have a spacer, and line up your pieces from there.

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Also, watch the video provided to better understand how to make box joints. You want to make sure that the wheel is good and tight in between those two nuts, because over time as you spin this it can loosen. An adjustable stop 524 can be used to easily and repeatably position the front rail 316 with respect to the back rail 318. 73A, the user sets the distance between the rails 316, 318 as described above.
When creating a box joint, the user positions a first board (not shown) vertically against the front face 106 of the jig and cuts fingers and sockets in the end of the board using a straight router bit following a box joint template. Drop Leaf Instructions. In this way, the user can switch back and forth between multiple templates without having to realign the templates each time. The set-up guide 390 has a relatively planer top portion 392 and a cylindrical protrusion 394 extending downwardly from the top portion. A box joint consists of multiple interlocking profiles along the entire length of the edge of both pieces of wood, which are then joined and glued. 20 is a partial isometric view of a template including variable position guide for forming a tapered sliding dovetail tenon; FIG. The bit stops allow the user to quickly reference these router bit depths. Now, let's get piece D, and the hardwood block. In an embodiment, the brackets 157, 159 are secured on either side of a base flange 104, adjacent the first side 106. Clamp the pieces and wait for them to dry. Here are a few tips to help you create the perfect box joints. The following description is intended to convey a thorough understanding of the invention by providing a number of specific embodiments and details involving a jig apparatus. 29 is a cut-away view of a router including a variable spacing collar in accordance with an exemplary embodiment of the present invention; FIG.

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Portions 350 a, b, c of the finger assembly may be marked with a scale to visually ensure that the front rail 316 is parallel to the back rail 318. It is understood, however, that the invention is not limited to these specific embodiments and details, which are exemplary only. For example, in a half-blind dovetail, if a router bit does not extend the correct distance into a workpiece, the resulting joint may be too loose or too tight. In this way, the user can adjust the distance 334 between the front and back rails and fix the distance using the rod 328. Embodiments of the pivot mechanism 358 include an adjustable stop 360 allowing the craftsperson to quickly place the front assembly in a perpendicular position when needed. This embodiment may be useful in setting bit depth for a through dovetail, where thicker workpieces require a deeper cut while thinner workpieces require a shallower cut (the depth of cut matches the workpiece thickness). The eccentric portion 156 may be formed of a durable plastic or the like having sufficient rigidity to withstand workpiece clamping pressure. By using any of our Services, you agree to this policy and our Terms of Use.

The second rod includes an exterior thumbnut 338 positioned proximate the exterior side of the front rail 316 and an interior thumbnut 339 positioned proximate the interior side of the front rail. Glue 2 HDF boards on the box jig. Additionally, the bit stop may be positioned such that when the template is in a first position, the bit stop aligns with a first slot in the template; and when the user reverses the template, the bit stop aligns with a second slot, allowing a single bit stop to serve for multiple cuts. When setting-up the template, the user positions the workpiece 112 in the clamp 140 and slides the template 204 onto the support rail 141, sliding the template fingers 208, 210 over an edge of the workpiece. 22, 2005, each application being hereby incorporated by reference in its entirety. If the box jig wobbles add painter's tape on the inside of the strips. 40 is a partial plan view, as seen from above, of a finger assembly and a repeatable alignment system in accordance with the mortise and tenon assembly shown in FIG.

I've incorporated them in cut-off boxes, tenoning fixtures, and other applications where a small adjustment can make the difference between good craftsmanship and great craftsmanship. This may be useful for providing additional support for a workpiece, for example when making the pin board of a half-blind dovetail. In a first embodiment, a template guide 440 has slots 386 formed at a lower end of the guide surface 393. Other: Wood Screws, washers.

The second positioning rod 329 may have a fixed collar 336 proximate a first end or may be directly attached to the back rail 318. The projections on the template and the fingers on the support assembly are positioned so that the correct stops will automatically engage with corresponding fingers when the template is correctly positioned on the support rail 141. In an embodiment of the mortise and tenon finger assembly 314, the user can adjust the distance between the front 316 and back 318 rails using an adjustment assembly 326. 13, in an alternate embodiment, a multi-component workpiece stop 182 is included in a jig apparatus 100. 28A is partial view of a router including an exemplary variable spacing collar system of the present invention; FIG.

When constructing this finger joint jig remember that the tenon must be precisely the same width as the fingers you wish to cut.