Deck Removal To Get At Fuel Tank: Comedy Show Cleveland Ohio

Tuesday, 30 July 2024

I looked at each detailed estimate through the lens of my master question list that the combined 8 workers from 3 yards raised. That makes it hazardous, so along with the tank you'll need to remove the foam. Edit - Added photos). No second thoughts.... Boat below deck fuel tank. This whole procedure was done in one day, taking 10 hours. Then the cabin sole was built on top of the tanks. If you call Novurania they can probably provide drawing of where the tank is. I decided to not reinstall the floor just aft of the step at the original floor level, but rather I put together a teak box with an open back (the side facing the engine room) and used the floor as the top of the box, but recessed below the top of the sides, so that the sides acted as fiddles. Naturally, if cutting out the deck was part of the project this can be quite an undertaking. When it comes to boat fuel tank replacement cost, replacing fuel tanks in boats ranging between 18 and 25 feet will cost between $4, 000 and $10, 000. It's only the evaporated gas in an inclosed space that you need to worry about.

Cutting Boat Deck To Replace Fuel Tank 1984 Camaro

Then leaving the tank 100% full but lowering the water level in the void with an inch, then using the multi-tool to cut the deck, trying not to get electric shock.... Boat need to be securely on cradle, even keel and no list to do this obviously. Most likely not on those. I will appreciate hearing what you end up doing with your fuel tank problem. Fuel and Water Tank Replacement in the Bilge. There was a previous entry in the discussion forum on replacing the tank with a fiberglass tank, Dimensions and how to reinstall the tank was included in the discussion. If you care to read more about my journey buying Counterpoint checkout the additional articles below: A tool of the Fein MultiMaster type with appropriate blade is very good in awkward areas & very controllable. However, rather than needing to proceed in fear of causing fire from a spark, remove gas from the boat fuel tank. The only extra help was from a fellow boater and then only to get the tank out of the boat. So next I knew of a material/kit called "POR 15" which a lot of restorer's use to fix leaking gas tanks on cars and motorcycles, I thought it was worth a shot before cutting the deck to get the tank out. And sometimes you'll see a loss of overall capacity comparatively speaking, because molded-in baffles have to be relatively wide for molding and structural requirements, which eats into interior volume.

Boat Fuel Tank Removal

From poking around in the bilges Francis (my broker) and I were able to see a few things things that looked like big projects: Before I would make an offer I scoured the internet for information about these projects and started calling boat yards that I heard anything good about to get estimates for these projects. A while back Practical Sailor answered this question saying as I recall, that it was safe to use the glass hull as a fuel tank. Cutting boat deck to replace fuel tank.com. If the tank is stainless or aluminium any moisture trapped could cause crevice corrosion so may lead to an accelerated decay. Just from what I can see the sole does not sit on the stringer or baulkheads other than where they added putty when putting the cap in.

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Over time, a hole is opened, allowing gasoline or diesel to spill into the bilge. Illbruck FM617 High Yield Expanding Foam (Hand Held) 540ml. We looked at filling the fuel tank with a rubber bladder (unsat because of the problem of getting all the rough edges ground down), or a new fuel tank where the chill chest is/was, or a new tank (or tanks) under the aft cabin bunk. I used the same pieces of the cross beams that I cut out, I just put them back in place and used SS plating to straddle the cuts; it worked great. If you have any more questions, do not hesitate to e-mail me. Not a good solution in my personal opinion. Cutting boat deck to replace fuel tank 1984 camaro. Your fuel tank, like mine, should be held in place by a bunch of lead plates, each about 1/2" x 6" x 16", that are dropped in beside each side of the tank. Just leave the old leaky fuel tank in place or perhaps fill it with a gel inert substance equel to the fuel weight. Some flaking is not a severe problem as the metal on these tanks is substantially thick.

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00, the install was about $200. However, many are worth repairing for the years of enjoyment that lie ahead. Thanks Joe, This is great. My fuel tank and aft water tank were set in about 1/2" of polyester resin then foamed in place. Deck removal to get at fuel tank. A couple of examples:-. There are some resins that will patch and hold for about 5. The decision on whether or not to replace a leaking gas tank in a boat is challenging. If you're in luck, it might mean peeling up a strip of silicon, undoing some screws and popping off a large section of the deck. Looked around for possible sources (lines, filter etc. It was done from the inside. We have found a way around this with a solution that should make any future problems much easier to deal with.

Cutting Boat Deck To Replace Fuel Tank Breather Hose 2007 Bmw 328I

That refurbishment is almost complete and we are getting real antsy to head out again. This salt water and chemical resistant coating is included in the fabrication process at no extra charge. Users browsing this forum: No registered users and 0 guests. Going through the side of the keel rather than tearing up the entire interior and engine room? Just purchased a new to me 2001 Pro Line 25 sport CC. How to Replace Fuel Tanks on Fishing Boats. Yard N estimated based on removing the setees and the nav station (and cabin sole underneath the nav station). I replaced my aluminum tanks with more aluminum tanks however I did add an additional 20" on the front of the fuel tank (with the top 3" lower than the main section) which increased the tankage to 110 gallons I had the T water tank fabricated without the bottom part of the T (and with a 6" x 12" notch out of the rear/center) so now it is more like a saddle tank which only holds 33 gallons. The tank work was able to be done around the centerboard cable conduits so they didn't need to be cut and re-glassed. Not much can be done for that; cutting them out is the way to go but it did not seem too big of a hassle other than make a very clean cut of the deck for aesthetic purposes so after the job is complete it looks good. I removed the shower sump from the cross beams below the companionway ladder and then removed the T shaped water tank and then cut the cross beams vertically just wide of the upward extension of the line of the keel. The cost will increase significantly when deck cutouts are required which is unfortunately common. Added a drain plug and had the new tanks made a little shorter so I could stick my hand down and get out any water that gets in there.

Boat Below Deck Fuel Tank

I had a fiberglass tank made, larger than the original. It is nice to have such large water storage if you plan long range cruising. Thats a lot of weight to be sloshing around. I cut a 3 ft by 6 ft (approx) panel out of the port side of the keel. The hole in the tank is probably tiny. So I called the original Mfg from their label on the tank, they are still in business and after looking up the drawings for the tank( it is not in production any more) they gave me a price of $771. Handi2's post is a great resource. So after cutting two large holes (7" round) into the front and aft ends of the tank to allow me to get inside, I cleaned and prepped it to the instructions in the kit.

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Moeller tanks are available through regional marine distributors or web-direct through Ocean Link Inc. My skiff is once again ready for action now that I have a new metal tank installed. I tried lifting it out on the ground but it jacked up the entire boat in the air. If they start adding methanol to diesel then it can dissolve the tank. The hull sides behind the tank were painted, the hoses and wiring checked, and everything made spotless. You need to add spacers on the long sides. To remove the tanks, I found it easier to simply cut off the top of the tanks, cut out the baffles, make a cut down the corners (these cuts made with a jigsaw with a metal blade as well as a sawzall with a 12" rescue blade (they tell me it is supposed to cut anything) and simply collapsing the sides of the tank in and away from the foam which surrounds the tanks. Pull out main water tank. There are a good few fixes for motor bike tanks that might work for you.

My choices were to replace the tank, which can be done by removing the cabin sole, pull out the two water tanks so that you can now see the front of the fuel tank, then cut out the old and install the new tank. Hi, I'm Billy, Julie and I just had to replace the tank in our E32. Boats are expensive toys that require costly maintenance regularly. After cleaning and phospho-tizing the inside I sprayed the sealant all around the bottom, sides and interior of the center section between the baffel's... everywhere! It failed a pressure test and was leaking with only 25 gallons of fuel in it so I assume the leak is towards the bottom of the tank. It started flaking off in 1 month and they did not respond to any emails. The three aluminum straps seem to hold it securely but I am concerned about the weight of the tank not being distributed evenly though. As a result of the large cutout, the floor requires reinforcement to withstand passengers walking over the once gaping hole. Repainting with epoxy. Corrosion in areas with high levels of salt exposure is unavoidable. A growing segment of boaters find themselves in similar predicaments every season. Date: September 30, 2002.

Interior rusting may be the result of the same leaking as above seeping into the tank through a loose fitting or by fuel contaminated by water. Vibration causes them to break down and then loose closed cell properties. Forum posts represent the experience, opinion, and view of individual users. Contact: Photobucket doesn't place nice nice with the rest of the world... consider using the forum gallery. 28 September 2016, 09:54. Moving the tank on deck will also change the initial static stability, has it any significant impact is another story. Tanks need a good epoxy coating to give a long life. Gary, et al, another E40 fuel tank bites the dust. They re-used all of the cabin sole which was another reason I went with Johanson; I figured the finished boat would look better that way and I'm quite happy with the result. Converting the "T" shaped water tank would serve to eliminate that problem, but that tank contains the majority of the water supply on the boat. I was shocked at how many boat yards didn't seem to want money. John, Thanks for your reply and advice. Drop the first one in and push it under the deck, mount it. This was a very time consuming process but when I was done I was very confident with my choice of yard for S/V Counterpoint's rebuild.

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